The architect had vision to add an elevator and clock tower to the Highland Park Village shopping center that has unified architectural style. Developing intricate design details in the stone and matching the color and finish so that the new building would connect to the surrounding area that had been in existence for over 80 years.
Highland Park – Ornate Architectural Design Integrating Specialized Columns, Highly Decorative Design Elements
Clock tower connected with seventy five years old shopping center area | columns at the top accentuate the design accent and shopping mall experience
Highland Park High Design Custom Columns
Rubber mold for column cap design
The AAS project team developed the drawings for the project from templates without requiring detailed architectural plans. The templates were compared to the existing product and adjustments were made to achieve the precisely matching three dimensional design. The system to capture and communicate in-depth details using CAD drawings assisted the design process confirming the project feasibility in early stages of the project. The integrity of the details was made possible using CNC technology to fabricate the required molds. For high intricate design details in the column caps at the top, rubber molds were used.
Design Details for the top of the clock tower at highland park village shopping center
Shop Drawing – Clock Tower Design at Highland Park Shopping Center
Shop Drawing – Details for Support, Anchorage, Installation Connections
The AAS team confirmed and communicated installation details for each stone piece used in this tower design. Installers got detailed settings plan with identification of each stone piece.
The clock tower looks as if it were part of the original design of the shopping center. The architectural columns accentuate the overall experience of the shopping center.
Products used: Cast Stone, GFRC (Glass Fiber Reinforced Concrete) Architect: Omni Planners Architects General Contractor: W B Kibbler Construction Masonry Contractor: Metro Masonry
GFRC products have pre-engineered, built in connections that simplifies the onsite installation.
See in this video, examples of drawings and images of products being installed at the SMU Delta Gamma Sorority House project.
AAS has bandwidth and a well developed system to work closely with architects, contractors and masons for every project. Installation support details are designed with intent of not only realizing architect’s desired design vision, but also simple, easy installation.
As required, project team works with customers in selecting combination of products that would achieve design cost effectively.
TRT Holdings Headquarters is a new 170,000 square ft, six-story Jeffersonian-style office building. The project is one of several buildings located on the Old Parkland Campus at Dallas, Texas developed by Trammell Crow Holdings, one of the largest developers in the U.S.
The overriding design criterion of this building was to have the same style as all other buildings on the business campus.
Precast and cast stone was used exclusively as the material at all entries, the exterior connecting porches, hallways and veneer panels at the first floor of the building.
Pediments, lintels, sills, water tables, columns and roof coping comprised the remainder of the precast or cast stone on the project.
All entrances to the building have beautiful classical Tuscan columns. The Tuscan columns were repeated at a covered portico connecting the building to a restaurant as well. The columns were connected with a deeply profiled trim. The precast portico runs a length of over 50 feet.
PROJECT: TRT Holdings Headquarters | Case Stone, Architectural Precast | 2014 APA Award of Excellence
Process for Design
All pieces, of the same profile, were scaled to varying sizes due to different size windows, doors, entryways and breezeways around the structure. Precise mold making ability of AAS enabled the required precision over wide range of sizes.
There were 7712 pieces of precast and cast stone on the project. The production was carried out using 153 different molds. The mix design was the company’s standard formula with adjustment to a special color used throughout the campus.
TRT Head Quarters | Cast Stone, Architectural Precast, Architectural GFRC | 2014 APA Award | Product Materials: Cast Stone, Architectural Precast, Architectural GFRC | Entries, exterior connecting porches, hallways, veneers, pediments, lintels, sills, water tables, columns and roof coping
The owner of the Old Park Land campus, with all five of their architects visited AAS production facility throughout the project life cycle to make sure the color, texture, and scale of the precast and cast stone met the overall design intent of the campus.
Project Name: TRT Holdings Headquarters
Location: 4001 Maple Avenue @ the Old Parkland Campus, Dallas, Texas
Jeffersonian Design using Custom Design Manufactured Stone | Old Parkland, Dallas, TX | Specially Designed Columns, Egg-n-Dart Rope Design, Large Dentils, Profile | Project Specific Custom Molds, Product Batch Mixing, Manufacturing, Sequencing, Delivery, Installation Support
The technology and design expertise to develop custom molds enable flexibility to fabricate stone panels with unparalleled range of complex shapes and design details.
VIDEO: Custom mold making for complex shapes, intricate design details, custom sizes:
PROJECT: SMU COMMONS
Custom molds made it possible to create large size custom stone panels with stringent tolerance requirements. Detailed engineering of anchoring connections played a key role to achieve monolithic stone look for the facade veneer of the building.
Project: SMU Commons Building Facade | Architectural Stone Cladding, Veneer | Cast Stone, Precast Concrete, GFRC
Project: SMU Commons | Architectural Stone Cladding, Veneer Design | Custom Mold Making | Design and Technology
Architectural Stone Cladding | Cast Stone, Precast, GFRC
On The Westbrook Building, cast stone was used in the overall design of the building to be reminiscent of the Art Deco structures located in many areas in Ft. Worth.
AAS Project: The Westbrook – Sundance Square West – Ft Worth, TX | Art Deco Design using Cast Stone | Custom Mold Design | Architect: Bennett Benner Pettit, Inc
Architectural Stone made the molds for the Art Deco designs from isometric sketches provided by the architect. In other words, the sketches provided three sides, all in dimensional proportion, but none were shown as a true shape with 90 degree corners.
The sketch was only a guide to making actual size molds. Artisan designers created molds for the Art Deco panels combining their design craftsmanship with extensive CAD drafting and also precision cutting using CNC machines.
The Westbrook Building at Sundance Square, Ft Worth, TX | Art Deco Design, Custom Design Elements using Cast Stone, GFRC | Architect: Bennett Benner Pettit, Inc
PROJECT: High-End Design Element Using Custom Mold – Rockwall County Court House
The architect for this project had vision for unique design elements on the exterior of the building. AAS team designed highly intricate mold to create it in cast stone. The precise tolerance and detailed coordination with the construction team helped create the desired look with smooth installation that completed on time.
Advanced Architectural Stone – AAS – Formerly Advanced Cast Stone | Rockwall County Courthouse | Cast Stone, Precast | Technology Allowed Complex Shapes and Desired Aesthetic Design | Brinkley Sargent Architects | DMG Masonry
This project consisted of 6 panels installed in the entry to the remodeled and enlarged football stadium at Texas Christian University. The panels were made using architectural percast and cast stone. The purpose of the panels and the project was to honor and recognize the original founders of the University dating to 1895.
Architect for the project, HKS Architects hired an artist to approve and render the murals. The AAS team transferred the original art work to a rubber mold for casting. The panels represent the cultural icon at the heart and soul of the Texas Christian University. It was critical that the panels can be seen within a few feet of viewer. AAS team used its experience and technology to refine every detail within the mold, so that panels accurately depict the original aesthetic appeal so critical to project’s success.
Trahan Architects had vision for emulating Cane river channels inside the Louisiana Sports Hall of Fame Museum. This required cast stone panels with complex shapes. Panels were also very large in size. The project execution also demanded stringent tolerance requirements in the mold, so the panels would fit in seamlessly for monolithic look.
Advanced Architectural Stone (AAS – Formerly ACS) Team Supports Contractors, Builders, Masons – construction of LA Sports Hall of Fame Museum
LA Sports Hall of Fame | Large Size Precision Molds for Design That Had Highly Stringent Tolerance Requirements
LA Sports Hall of Fame | Cast Stone Realized Cane River Channels | Trahan Architects | CASE STUDY >>
LA State Museum Sports Hall of Fame | Trahan Architects | Cast Stone Veneer Developed using Complex Shaped, Large Cast Stone Pieces Fitting within Stringent Tolerance Requirements | LEARN MORE About Design, Manufacturing Process…
This project required matching building exterior color with the terracotta stone that was used to clad the building exterior.
714 Main St | Cast Stone for Building Exterior | Quality Experience, Desired Colors and Finish | Cost Effective Solution
The design had the Roman Heads depiction on the outside which were authenticated and designed by artists. AAS team worked closely with the architect and artist to design and create the depictions in cast stone that matched the original rendering of the artist precisely.
AAS Custom Mold Making | Roman Head Design in Cast Stone for 714 Main Street Building, Dallas, TX | Cast Stone Cladding
AAS Project: 714 Main Street | Unique Technology, Craftsmanship to Replicate design of Roman Heads | Product used Architectural Cast Stone
AAS team helped create exterior fronts of the building that used cast stone and architectural precast extensively. The design used grape leaves build from the cast stone panels. The grape leaf design and integration was to connect with the historic name of the city and local culture.
The AAS project team used custom molds to create highly intricate grape leaf design elements that are accurate representation of the original design renderings.
AAS Cast Stone | Custom Mold Making | Grapevine Leaf Designed using Dry Cast System
Specialized Rubber Molds for Grape Leaf Design | Cast Stone Design for Grapevine Convention and Visitors Bureau
Grapevine Convention Center | High End Leaf Design – Exterior Cladding | Cast Stone | APA Award of Excellence | ArchiTexas | J & E Masonry
AAS Cast Stone Project | Specific Color Contrast Requirements from the Architect of the Project ArchiTexas | Grapevine Convention & Visitors Bureau
Gilbert Christian High School is located in city of Gilbert in the Scottsdale (AZ) area. The school exterior used extensive Architectural GFRC elements that were easy to integrate with the exterior thin brick veneer of the building. The column capitals have Corinthian style.
AAS Architectural GFRC Case Study | Gilbert Christian Case Study
AAS Architectural GFRC Case Study | Gilbert Christian High School | Custom Molds and Finish | Simplified Installation with Higher Elevations, Brick Veneer
This is a new development added to the school campus.
The entry way of the building has very high elevation breeze way. The cast stone and architectural precast panels required custom molds that enabled panels of such a big size that would fit together to create seamless effect in the breeze way.
TCU Worth Hills Cast Study | Large Size Custom Shape Cast Stone Panels for Architectural Design
AAS (Formerly ACS) | Project: Texas Christian University (TCU) Worth Hills Campus, Entry Gate | Cast Stone, Architectural Precast
Large Size Custom Stone Panels Fit in for Monolithic Stone Look | Fabricated Stone Veneer, Cladding Design
SMU Simmons Hall Construction | Precise engineering, Custom Manufacturing of Architectural Cast Stone for the Portico Columns
Accuracy in Design Details – Complex Curved Cast Stone Pieces Fit Together Seamlessly Without Carving or Retrofitting
Installation of Portico Columns | Cast Stone Pieces Planned in Sequence of Releases and Clear Labeling Simplified Onsite Construction
Portico Column from Inside | Columns inset in Radial Wall Installed Easily with Precise Custom Shaped Pieces and Careful Planning
The 40,000 sq. ft. building has large columns that are four-story high with diameter of 5-6 feet. The side of the building has cylindrical portico, the precise integration of the columns in the radius wall required a large number of unique cast stone pieces that fit seamlessly for intended design effect.