Tag Archives: Architectural Cast Stone

CLADDING FT WORTH ARENA: LARGE SIZES + CUSTOM SHAPES + PRECISION

The new Ft. Worth Arena design has used exterior stone cladding all around the building. The AAS team custom fabricated cast stone for this application.

 

Pre-engineered anchoring connections simply installation Custom molds enabling precise matching of intricate cast stone pieces Cast stone protection, design accent Cast stone cladding for Ft Worth Arena building Large size cast stone pieces for banding, wall coping all around the Ft Worth Arena Large size complex shapes with stringent tolerance requirements Arena Tower from the side view at top of the building Onsite installation support, coordination, troubleshooting Cast stone pillasters, baluster design

 

The AAS team confirmed design feasibility working closely with the architect and contractor  using CAD drawings. AAS leveraged manufacturing flexibility to mold both sides of the stone pieces using the dry vibrant-tamp casting process for the stone panels. Custom molds were developed using the CNC technology. With each custom designed stone panel matching stringent tolerance requirement, the bandings, cornices, wall coping, pilasters, balusters and large size architectural trim match the complex angles and wide range of shapes precisely.

The cast stone matched color with wet-pour precast concrete used on stair trades and also large size GFRC panels.

With detailed planning and close coordination with customer, the manufacturing schedule matched with the construction milestones for smooth execution of this massive cladding application for the arena.

AAS worked closely with the installers for onsite troubleshooting.

 

> FT WORTH ARENA CASE STUDY

 

MANUFACTURED ARCHITECTURAL STONE: PRODUCT SPECIFICATIONS

PRODUCTS COMPARISON GUIDE

How do different manufactured cast stone products compare? How do you select? SEE COMPARISON GUIDE >>

3-D FRAMING USING MANUFACTURED VENEER PANELS AT ROTC BUILDING, UCF


The new ROTC building at University of Central Florida highlights a 13-sided sculpture honoring our country and soldiers throughout the history.

The AAS team created framed views of the sculpture using architectural cast stone panels. The sculpture is housed in a one and half feet thick rotunda made from custom design dry-cast stone, and GFRC concrete panels. The rotunda is three stories high with 30 feet in diameter. There are three large radius openings in it with a complex series of step backs that create framed views of the sculpture from different directions.

This three-dimensional frame accentuates and emphasizes the unique sculpture symbolizing the spirit and storied tradition of the ROTC.

 

AAS Project : ROTC Classroom at University of Central Florida | Architectural Stone Created Design of 3-Dimensional Frame for the Unique Sculpture

AAS Project : ROTC Classroom at University of Central Florida | Architectural Stone Created Design of 3-Dimensional Frame for the Unique Sculpture


Color and texture consistency of architectural stone was achieved through a computer driven batch design.

The  CNC technology was utilized to design custom molds for the GFRC, cast stone wall panel pieces. Every one of the manufactured stone wall panels matched extremely stringent tolerance requirements. With all stone panels seamlessly fitting together, the entrance facade achieved desired look of a monolithic piece of stone.

 

University of Central Florida ROTC Classroom II Building | Architectural Stone Design Created Monolithic Look | Stone Veneer

University of Central Florida ROTC Classroom II Building | Architectural Stone Design Created Monolithic Look for the building facade | Stone Veneer


Exterior Veneer using Manufactured Stone Panels

 

The front entry and exterior of the building has architectural stone veneer that played a key role in harmonizing the new building with the rest of the school campus.

The facade veneer combined three different types of stone veneer panels – thin lightweight GFRC (Glass Fiber Reinforced Concrete) panels at the higher elevation, vibrant-tamp architectural dry cast stone for the framing and cladding design elements, as well as wet-precast architectural concrete where stronger structural support was required.

 

AAS Formerly ACS | Architectural Stone Veneer, Cladding Harmonized new ROTC Building with campus of University of Central Florida (UCF)

AAS Formerly ACS | Architectural Stone Veneer, Cladding Harmonized new ROTC Building with campus of University of Central Florida (UCF)


Project Name: University of Central Florida Classroom Building II ROTC

Architect: Schenkel Shultz, Architecture/Interior Design

General Contractor: Clancy & Theys Construction

Products Used: GFRCArchitectural Cast Stone, as well as Architectural Precast Concrete

 


VENEER, FACADE DESIGN USING FABRICATED STONE PANELS: MORE PROJECT EXAMPLES, LEARN MORE >>

 

ARCHITECTURAL STONE CLADDING: SEE MORE PROJECT EXAMPLES, LEARN MORE >>